Proof-style examples

Industrial Problems We Are Built to Solve.

Use these examples to show customers the type of downtime, replacement-part, and fixture problems THIELEN 3D is designed to handle.

Case Study Format

Problem → Impact → Solution → Result. This is how you sell value instead of plastic.

Broken Conveyor Sensor Bracket

Problem: Sensor bracket cracked and alignment failed.
Impact: Conveyor lane unreliable.
Solution: Scan/measure, redesign with stronger geometry, print in PETG or CF nylon.
Result: Faster replacement than OEM wait time.

Obsolete Machine Knob

Problem: OEM part unavailable.
Impact: Operator control difficult or unsafe.
Solution: Reverse engineer knob, improve grip, print durable replacement.
Result: Avoid buying expensive assembly.

Warehouse Scanner Mount

Problem: Handheld scanners damaged or misplaced.
Impact: Lost time and replacement hardware costs.
Solution: Custom scanner dock/mount for carts and stations.
Result: Repeatable part across multiple stations.

Drill Guide Fixture

Problem: Holes drilled inconsistently.
Impact: Rework and scrap.
Solution: Custom drill guide and positioning fixture.
Result: Faster training and more consistent work.

Food Plant Tool Holder

Problem: Tools stored inconsistently near production line.
Impact: Wasted time and sanitation issues.
Solution: Color-coded washdown-friendly holders.
Result: Better organization and cleaner workflow.

Prototype Enclosure

Problem: Startup needed enclosure before tooling.
Impact: Delayed customer demo.
Solution: Print functional enclosure and iterate quickly.
Result: Demo-ready part without injection mold cost.

Replace these examples with real customer results as soon as you complete jobs. Add photos, timelines, and savings when allowed.

Contact THIELEN 3D

Email part photos, CAD/STL/3MF files, measurements, and urgency details to [email protected].